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I-Gard

HRG and Arc Flash

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I-Gard

(888) 737-4787

With over 25 years of experience with power resistors and protective relays, I-Gard is your reference resource for resistance grounding and ground fault protection. Whether you need to protect power distribution equipment...more»»


Cable Insulation during a Phase to Ground Fault
Posted by John from Oakland, NJ, US on June 17, 2008

I am designing a 480V HRG system consisting of 480V switchgear to a 480V MCC. All my loads are three phase and I am beginning to specify equipment and cable. I know I will have 173% on my unfaulted phases from a line to ground fault. Should I be specifying insulation higher than 600V for my system. In addition, even if the voltage plane on my unfaulted phases increase, shouldn’t I still have line to line voltage between my unfaulted phases.

How about all my other equipment within the switchgear and downstream (480V MCC). Do I need to increase their ratings? Does this depend on the fualt duration?

We have documentation that states the cable manufacturers need to increase the insulation on 600 V. cables in order to meet mechanical requirements. This increase results in insulation values much higher than 600 V.
For low voltage cables, electrical insulation is not the deterrent. As far as the rest of the equipment is concerned it is also a none issue.


Transformer HRG Resistor Values
Posted by Erik from Wellsboro, PA, US on May 21, 2008

What size Resistor should be specified for a 2500KVA Transformer with a 480V WYE connected secondary? What happens if the value is smaller or larger than the “correct” value? What happens if you have two paralled 2500KVA Transformers each with a HRG? Should the HRG Value be adjusted then transformers are paralleled?

The size of the resistor is not dependant on the capacity of the transformer. The resistor size is mostly dependant on the system charging current. This can be either calculated or measured. Please go to www.i-gard.com and look at the application guides for information on measuring the charging current.
If the value of resistance is smaller than the "correct" value, then more current will flow through the point of fault. If this is still a low value, <10 A. , no harm will be done to the equipment.
If the value of resistance is larger than the "correct" value then less current will flow through the point of fault. If the magnitude of current is too low, and thre is an arcing fault, the system is susceptacle to extreme overvoltages.


IEEE & NFPA formulas
Posted by Michael from Portland, ME, US on May 8, 2008

The problem is though, IEEE and NFPA formulas are based on 3-phase bolted faults. HRG doesn’t even factor into the equation! Until they rewrite the formulas, there’s not much we can mathematically do.

According to IEEE 1584, using High Resistance Grounding System increases the Incident Energy by
approximately 30%. This is the only mathematical proof we have that High resistance Grounding
works. Now according to the Red Book 7.2.2 and the Green Book we can reduce the number of
Incidences that an Arc Flash may occur.
The purpose of IEEE 1584 is to calculate the Incident Energy in an Arc Flash. We can use the
information from the Red, Green, Buff Books to reduce the number of incidences.
An Arc Flash can occur on a High resistance Grounded System. When it does, we can calculate the
Incident Energy that we need to protect ourselves from, and wear the appropriate PPE. High
Resistance Grounding reduces the probability of a single phase fault escalating to a three phase fault


Existing installation
Posted by Jorge from Mexico, MX on May 6, 2008

What about existing installations? is just installing HRG that we solve possible risks? What else we should consider in a industrial installation?

HRG will limit ground fault currents to a low value. You should have an Arc-Flash Hazard assessment performed so you know what the hazards are. You should acquire the appropriate PPE and insure you have good training programs and safety policies. This is just a start.


compare with GFCI
Posted by Mark from Buffalo, NY, US on May 5, 2008

On it’s most basic level, is this the same principle as a GFCI outlet in a residential application?

No, I would equate a GFCI with a fuse. If the leakage current is greater than 5 mA then the fuse, GFCI would open clearing the fault from the system. High Resistance Grounding actually limits the fault current to a desired value. The GFCI does not limit , it only detects and isolates.


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